Read -> Check Steps -> Flag Gaps -> Review -> Verify
Change and Relief-Verification Agent
The agent reads your management-of-change register and flags records that skipped a required step or closed without a pre-startup review, plus changes that left a relief or interlock scenario unverified. It also lists overdue actions from process-hazard studies. It reads the change register, the hazard-study action tracker, the relief-device register, and pre-startup review records, then returns a set of lists the safety team can work through.
The Problem
The change was closed. The relief case was never re-run. The line ran for a year on an assumption.
A small piping change went through eighteen months ago to add a bypass. The management-of-change record was opened, the drawing was updated, and the change was marked closed. What no one did was re-run the relief case for the vessel now that the bypass could block a relief path. The gap sat quietly in a closed record until an audit asked to see the relief verification and found nothing attached.
What Changes
Every closed change checked for the step that was skipped
The agent reads the change register and the linked trackers and looks for records that were closed without a pre-startup review, changes that touched a relief or interlock scenario without a re-check, and hazard-study actions that are past due. It returns an incomplete-change list, a closed-without-review list, a relief-scenarios-to-recheck list, and an overdue-action list. The safety engineer works from four short lists instead of reading every record.
Humans stay in control: the agent flags the gaps, and your process safety engineer decides which changes are reopened, re-reviewed, or re-verified.
HOW THE AGENT WORKS
HOW TO BUILD IT
Three levels of depth. Pick the one that matches where you are.
For the ops person who needs to understand what's involved and brief their team.
WHAT YOUR TEAM PROVIDES ONCE
- Change register - your management-of-change records with steps, status, and what each change touched
- Hazard-study action tracker - the actions from process-hazard studies with due dates and status
- Relief-device register - the relief and interlock scenarios tied to equipment
- Pre-startup review records - the reviews that should exist before a change is closed
- A notification channel - email, Teams, or Slack where the lists land
For the IT person or technical lead who needs to scope the integration.
INQUIRY SOURCES
WORKFLOW ENGINE (N8N)
CONNECTS TO
Without API access, the trackers are exported to spreadsheets on a schedule and the agent reads those. The four lists are the same, they just reflect the last export rather than live status.
With API access to the change and action trackers, the agent re-checks as records change and can flag a change that closes without its review the same day it happens. Best experience.
For the person who wants to build this agent step by step. Each node below maps to an n8n workflow node.
You are a process-safety change reviewer. For each change record, decide whether it is missing any required step: a pre-startup review before closure, a relief or interlock re-check when a relief scenario was affected, or an open hazard-study action past its due date.
Changes: {change_records}
Relief scenarios: {relief_scenarios}
Reviews: {review_records}
Today: {today}
Respond ONLY with valid JSON. No explanation.change MOC-231 closed, touched relief scenario RV-14, no review record; action A-88 due last month still open
{"incomplete_changes": [], "closed_without_review": ["MOC-231"], "relief_to_recheck": [{"change": "MOC-231", "scenario": "RV-14"}], "overdue_actions": ["A-88"]}Turn this gap data into four lists for a process safety engineer: incomplete changes, closed without review, relief scenarios to re-check, and overdue actions. Give one line of reason per entry.
Gaps: {gaps_json}
Respond ONLY with valid JSON. No explanation.closed_without_review MOC-231, relief_to_recheck MOC-231 RV-14, overdue_actions A-88
{"closed_without_review": [{"id": "MOC-231", "reason": "closed with no pre-startup review attached"}], "relief_to_recheck": [{"id": "MOC-231", "reason": "affected relief scenario RV-14, no re-check"}], "overdue_actions": [{"id": "A-88", "reason": "past due, still open"}]}- Start with the last two years of changes on one unit so the register is a manageable size.
- Export the change register and relief scenarios to a spreadsheet with a shared tag column.
- Check for the two gaps that matter most first: closed without review, and relief scenario not re-checked.
- Have the safety engineer confirm each flag against the real record for a month.
- Add the overdue-action list once the change flags are trusted.
- Only then extend across all units and the full change history.
- =+ Connect the change tracker API so a change closing without a review is flagged the same day.
- =+ Add interlock-bypass records so temporary bypasses left open are flagged too.
- =+ Link relief scenarios to equipment tags so any change on that tag prompts a re-check question.
- =+ Draft a pre-audit pack that lists every gap with the evidence needed to close it.
- =+ Trend gap types by area to find where the change process breaks down.
- =+ Keep a dated snapshot of each run so an auditor can see the state at any past review.
Full Video Walkthrough Coming Soon
Watch the agent find a closed change that skipped its relief re-check.
Register to be notifiedEverything on this page is free to learn.
When you're ready to build — do it yourself or bring us in.
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Frequently asked questions
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