Read -> Compare -> Flag Clash -> Review -> Decide
Permit-to-Work Conflict and Simultaneous-Work Checker
The agent reads the day's permit log and flags dangerous combinations of simultaneous work, like hot work near a line break on the same header, along with permits that are expired but still open. It reads the permit register, the location and equipment tags, and the lockout and confined-space register, then returns clash alerts and an overdue-permit list. It is most useful where permits still live on paper or in a spreadsheet.
The Problem
Two crews. Same header. One doing hot work, one breaking the line. Nobody put the permits side by side.
It is a Monday shift handover and forty permits are open across the plant. One crew has a hot-work permit near the C-train header. Another crew, on a separate permit signed by a different supervisor, is breaking that same line to swap a valve. Each permit is fine on its own, and because they sit in two different binders, no one sees that together they put an ignition source next to a live hydrocarbon release.
What Changes
Every open permit compared against every other, by location and timing
The agent reads the day's permit log with its location tags, equipment tags, and time windows, then compares each permit against the others for known dangerous combinations. It flags hot work near line breaks or confined-space entry on the same equipment or header, and it lists permits that are past their expiry but never closed. The shift lead gets one conflict summary at shift start instead of forty separate pieces of paper.
Humans stay in control: the agent raises clash alerts, and your permit authority decides which work is paused, resequenced, or allowed to proceed.
HOW THE AGENT WORKS
HOW TO BUILD IT
Three levels of depth. Pick the one that matches where you are.
For the ops person who needs to understand what's involved and brief their team.
WHAT YOUR TEAM PROVIDES ONCE
- Permit register - your day's permits with location, equipment tags, and time windows, on paper or digital
- Location and equipment tag list - the naming that ties a permit to a specific line, header, or vessel
- Lockout and confined-space register - active isolations and entries to compare against open permits
- A clash rule set - the combinations you treat as dangerous, like hot work near a line break
- A notification channel - email, Teams, or Slack where the shift summary lands
For the IT person or technical lead who needs to scope the integration.
INQUIRY SOURCES
WORKFLOW ENGINE (N8N)
CONNECTS TO
Without API access, the permit log is exported to a spreadsheet each shift and the agent checks that file. It still finds every clash and overdue permit, it just runs per shift rather than on each change.
With API access to the permit system, the agent re-checks the moment a permit is raised or changed and can catch a clash as the second crew signs on, not just at shift start. Best experience.
For the person who wants to build this agent step by step. Each node below maps to an n8n workflow node.
You are a permit-to-work safety checker. Given the open permits and the clash rules, find every pair of permits that share a location or equipment tag and overlap in time in a way a rule forbids.
Permits: {permits}
Clash rules: {clash_rules}
Current time: {now}
Also list any permit whose end time has passed but status is still open. Respond ONLY with valid JSON. No explanation.two permits sharing tag HDR-C: PTW-88 hot work 08:00-16:00, PTW-91 line break 09:00-12:00; rule forbids hot work with line break on same tag
{"clashes": [{"permit_a": "PTW-88", "permit_b": "PTW-91", "tag": "HDR-C", "rule": "hot_work_near_line_break", "severity": "high"}], "overdue": []}Write a shift-start conflict summary from this data. Group by severity, name both permit numbers and the shared tag for each clash, and list overdue permits separately.
Findings: {findings_json}
Shift: {shift_label}
Respond ONLY with valid JSON. No explanation.one high-severity clash PTW-88 and PTW-91 on HDR-C, one overdue permit PTW-70
{"shift": "Mon-Day", "high": [{"permits": ["PTW-88", "PTW-91"], "tag": "HDR-C", "issue": "hot work with line break"}], "overdue": ["PTW-70"]}- Start with one unit and the three clash rules that cause the most concern on your site.
- Export one day's permit log to a spreadsheet with clean location and equipment tags.
- Run the clash check by hand against the agent's output for a week to confirm the tags line up.
- Send the summary to one shift lead and collect which flags were real and which were noise.
- Add the overdue-permit list once the clash flags are trusted.
- Only then widen to the whole site and the full rule set.
- =+ Add a webhook so a new permit is checked against open ones the moment it is raised.
- =+ Pull isolations from the CMMS lockout module instead of a separate spreadsheet.
- =+ Add proximity logic using P&ID adjacency so nearby tags, not just identical ones, are compared.
- =+ Track clash frequency by area to target where paper permits should go digital first.
- =+ Send a mid-shift re-check for permits extended past their original window.
- =+ Keep a signed record of each summary so an audit can see what was flagged and when.
Full Video Walkthrough Coming Soon
Watch the agent flag a hot-work and line-break clash on the same header.
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